What is the Cheapest Saw for Cutting Thin Metal?

Find out what is the cheapest saw for cutting thin metal, so you can kick off your projects with both precision and cost-effectiveness today.

There’s nothing quite like starting a new DIY project in real estate, whether it’s putting together some metal shelves, customizing your outdoor grill, or trying your hand at something totally unique.

But you know what can really slow you down? Not having the right tools.

If you’re anything like me, you don’t want to spend a ton of money on a saw you’ll barely use.

That’s why I decided to find the cheapest saw for cutting thin metal for my renovation projects.

And trust me, I wanted something that was reliable, easy to handle, and efficient for whatever thin metal pieces I had lying around.

So if you’re feeling overwhelmed by all the saw options out there, let me share what I found to help you make a smart choice without breaking the bank.

Let’s get started.

The Search for the Best Cheap Saw

The Search for the Best Cheap Saw
Photo from Canva

Before we jump into specifics, let’s first discuss what really matters when you’re cutting thin metal.

Not every saw is right for this job, so it’s important to know what key features to look for.

  • Type of the Blade: If you want to cut metal, even if it’s thin, you really need a saw with the right blade. These blades are often made from tough materials like carbide or diamond. A regular wood saw just won’t do the job.
  • Power Source: When choosing a cutting tool, think about what kind of power source you want. Do you prefer manual, electric, or battery-operated? Each option comes with its own set of pros and cons, so consider how often you’ll be cutting metal and how much you’ll need it.
  • Price: When shopping for a saw, it’s important to look for one that won’t break the bank, but that doesn’t mean you have to settle for something that’s not well-made. You want to find a good balance between price and how well the saw works.

I Cut Thin Metal for the First Time Last Weekend

I remember the first time I tried cutting a thin piece of metal.

I was making a small table for my balcony and thought about using a metal mesh for the top.

I figured it would be easy, right? Not quite, especially without the right tools.

I grabbed my trusty hacksaw from the garage, thinking it would work.

But ten minutes in, I barely made a scratch, and I was super frustrated.

That’s when I realized that a wood saw just doesn’t cut it for metal.

I needed a saw meant for that kind of work.

And that’s how my search for a good budget-friendly saw started.

Trust me, you don’t want to go through that kind of hassle.

Types of Saws for Cutting Thin Metal

If you’re looking to cut thin metal, there are a few saws that can get the job done well without breaking the bank.

Let’s take a look at them.

1. Hacksaw

You know, when you think about cutting metal, the first tool that probably pops into your head is a hacksaw.

There’s a reason for that.

Hacksaws are straightforward, hand-operated saws that have fine teeth on the blade.

They’re really great for making those precise cuts in thin metal.

  • Price: Hacksaws usually cost between $10 and $30, so they’re pretty budget-friendly.
  • Best For: They’re great for small, straightforward projects where you need to be accurate rather than quick.
  • My Take: I’m a fan of hacksaws because they’re so user-friendly. They’re light and easy to carry around, plus they can cut pretty precisely. Just keep in mind that if you have a lot of metal to cut, you might end up with a sore arm.

2. Jigsaw

A jigsaw is a significant upgrade from a hacksaw, as it offers a powered option for cutting through thin metal.

With its reciprocating blade that moves up and down, it makes quick work of slicing through metal sheets.

The best part is that it’s versatile; you can easily switch blades to cut different materials like wood or plastic.

  • Price: You can find affordable jigsaws starting around $35, while more advanced models can cost up to $150.
  • Best For: It’s perfect for medium-sized projects, making curved cuts, or when you need a bit more power.
  • My Experience: When I first used a jigsaw, I was amazed at how much easier it was to cut metal compared to using a hacksaw. It’s not a huge investment, but it gives you a lot more flexibility.

3. Angle Grinder

I want to talk about angle grinders.

They aren’t exactly saws, but they do an amazing job of cutting metal.

They use a spinning disc to slice through metal sheets really quickly.

Just keep in mind, they can be pretty intense and aren’t ideal for detailed cuts.

  • Price: You can find basic models starting around $40.
  • Best For: They’re perfect for making straight, quick cuts in thin metal.
  • My Take: Honestly, when I need to cut something fast, I reach for my angle grinder. It might not be the cheapest option initially, but it gets the job done quickly without making me stress over every cut.

4. Reciprocating Saw

When talking about the reciprocating saw, I would say it’s like the stronger, bulkier version of a jigsaw.

These saws, often called Sawzalls, move up and down like jigsaws but with way more power.

  • Price: You can usually get a good entry-level one for about $50.
  • Best For: They’re perfect for making rough cuts or cutting through thicker metal when you need to.
  • My Take: I don’t use mine all the time, but it always does the job when I need it. It’s a bit of an investment, but if you plan to cut more than just a few pieces of metal, it’s definitely worth it.

Top Picks for Cheapest Saws

Now that we’ve discussed the various types of saws, let’s take a look at the best budget-friendly options.

Here are my top picks for the most affordable saws that still offer solid performance when cutting thin metal.

1. Stanley 12-Inch Hacksaw

  • Price: $15
  • Ideal For: Beginners on a budget.
  • What I Like: This was one of the first saws I used for metalwork, and it’s still going strong. It’s lightweight, making it perfect for smaller projects. Plus, you can easily replace the blades for just a few dollars when they wear out.

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2. BLACK+DECKER Jig Saw

  • Price: $40
  • Ideal For: Those who want more versatility.
  • What I Like: It’s not just for metal; it’s also great for cutting wood and plastic. It’s super easy to control, which is a big plus if you’re new to power tools. I’ve used it for everything from cutting small metal sheets to trimming plastic pipes.

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3. DeWalt DWE305 Reciprocating Saw

  • Price: $55
  • Ideal For: Quick, straightforward cutting.
  • What I Like: This is my go-to saw when I’m pressed for time. It’s powerful, durable, and perfect for handling larger metal sheets. The best part? It’s much more affordable than some of those high-end models.

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How to Choose the Right Saw for Your Needs

You might be asking yourself which saw is best for your needs.

The answer really depends on the size of your project, how much metal you plan to cut, and how often you’ll be using it.

  • For Small Projects: A hacksaw is a great choice. It’s affordable, dependable, and straightforward to use.
  • For Versatility: A jigsaw is a smart investment since it can handle a variety of materials beyond just metal.
  • For Speed: If you have a lot of metal to cut, an angle grinder or a reciprocating saw will help you finish quickly.

From my DIY experiences, I’ve found that sometimes you need more than one tool.

You might start with a hacksaw for a quick job, but as you take on bigger projects, having a jigsaw or angle grinder can really give you more options.

Key Takings

  • Here’s the deal—you don’t have to break the bank to find a good saw for cutting thin metal.
  • Sometimes, the most affordable choice is all you really need.
  • I hope this guide helps you make the right decision without the hassle I went through.
  • Just keep in mind, it’s not about getting the cheapest tool, but the best tool that’s still budget-friendly for the task.

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